Flow Rate Formula:
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Definition: This calculator estimates the flow rate (in gallons per minute) through a high-pressure water jet nozzle based on nozzle characteristics and fluid properties.
Purpose: It helps engineers and technicians design and optimize water jet systems for cutting, cleaning, or other industrial applications (up to 40,000 psi).
The calculator uses the formula:
Where:
Explanation: The formula calculates the volumetric flow rate through an orifice, accounting for nozzle efficiency and fluid properties.
Details: Accurate flow rate estimation ensures proper system design, cutting performance, and pump sizing for water jet applications.
Tips: Enter the discharge coefficient (default 0.9), nozzle area in square feet, pressure drop in psi, and fluid density (default 62.4 lb/ft³ for water). All values must be > 0.
Q1: What is a typical discharge coefficient for water jet nozzles?
A: Most water jet nozzles have Cd values between 0.85-0.95, with 0.9 being a common default value.
Q2: How do I calculate nozzle area?
A: For circular nozzles, \( A = \pi \times (d/2)^2 \), where d is diameter in feet.
Q3: What pressure ranges does this calculator handle?
A: The formula is valid for all pressures, including ultra-high-pressure systems up to 40,000 psi.
Q4: Why is the density of water 62.4 lb/ft³?
A: This is the density of water at standard conditions (4°C or 39.2°F). Adjust for temperature variations if needed.
Q5: How accurate is this calculation?
A: It provides theoretical flow rate. Actual flow may vary slightly due to nozzle wear, fluid viscosity, and other factors.